Industrial endoscope inspection is a type of visual inspection in non-destructive testing. Through imaging and processing technology, it can penetrate into spaces that are not observable to the naked eye or in narrow gaps for observation. The condition of the inspected object is reflected in real-time on a monitor for inspection personnel to view. Along with visualization, images and videos can be saved, and quantitative analysis of product defects can be performed. By measuring the length, area, and other data of defects, quality control of the product can be carried out. The operation is simple and convenient—just extend the endoscope probe into the part to be inspected. By adjusting the LED brightness and manipulating the handle to adjust the viewing angle, one can quickly assess the internal condition of the part with speed, accuracy, and simplicity. This simple and user-friendly device has played an important role in an increasing number of industries.
For example, I recently closed a deal with a customer, Zhejiang XX Company, which is dedicated to manufacturing and R&D of automotive components. It is a representative enterprise in the domestic independent automotive component systems suppliers. On Friday, just before closing time, I received a call from the customer urgently requesting 2 sets of inspection equipment. After communicating and agreeing on a time with the customer, we immediately took the equipment and rushed to the customer's location!
Customer Profile:
The customer is Zhejiang XX Company, specializing in the manufacturing and R&D of automotive components. It is a representative enterprise in the domestic independent automotive component systems and has high visibility in the industry. Their main products are automotive shock absorbers.
Customer Requirements:
Visual inspection of the interior of the endoscope shock absorber oil storage cylinder.
Observation diameter: φ40mm-60mm
Pipe depth: 350mm-500mm
The main inspection requirement is to check for defects such as burrs on the bottom cover.
Site Overview:
Representatives from the customer's technical and production departments, including engineers, used the WS-K series industrial endoscope from Shenzhen Weishi Optoelectronics Technology Co., Ltd. to inspect the internal part of the shock absorber. After our technical personnel explained the product, the customer's responsible personnel operated the 6mm-diameter endoscope to conduct the inspection. The endoscope can achieve real-time guidance with 360-degree rotation, has a built-in lighting source, and the inspection personnel can observe the internal images on the LCD display. By using the industrial endoscope, the customer can observe the condition inside the oil storage cylinder and capture photos or videos of problematic areas. The customer gave full affirmation to the clarity and other functions of the equipment. After detailed communication and understanding, the customer's requirements were as follows:
Customer Demands:
1.The industrial endoscope must have high clarity, with a resolution of at least one million pixels.
2.Due to the large volume of captured footage, the equipment needs to have sufficient storage capacity and should facilitate file export for the customer.
Solution:
3.A high-definition camera with one million pixels can meet the requirements for observing the interior of the shock absorber oil storage cylinder and inspecting burrs on the bottom cover. The captured photos and videos are clear and provide intuitive judgment of the inspection area.
4.The equipment has 32GB of storage capacity to prevent data loss. It also features an HDMI video output port, 360-degree rotation, and the ability to replace pipelines to accommodate different pipe diameters.
After multiple discussions and negotiations regarding the inspection requirements, we finally solved the customer's problems and reached a cooperation agreement. We would like to express our gratitude to the customer for their trust and support. It is our mission to meet the customer's demands and provide the best possible solutions, which is also our greatest contribution to the customer.
Thank you for your continuous interest in the industrial endoscope products of Shenzhen Weishi Optoelectronics Technology Co., Ltd!